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Automated 3D Inspection and Guided Metrology Workflows

Automated Inspection solutions

Leica laser tracker integrated with a robotic arm for high-speed, automated automotive body-in-white inspection.
Behind the Measurements

ALTO develops and integrates automated metrology and robotic inspection solutions worldwide, with rapid mobilisation and technical support across the UAE, Saudi Arabia, Qatar, Bahrain, Oman, Kuwait, Egypt, the wider Middle East and Africa.

As an independent system integrator, ALTO combines Hexagon and Creaform technologies with industrial robots, collaborative robots, 3D scanners and analytical software. We support ready-made inspection platforms such as Hexagon PRESTO and ZEISS ScanBox, as well as customised systems using Creaform scanners, LMI Gocator sensors and other laser measurement technologies.

Automated and Robot-Free Inspection Solutions

  • Robotic inspection: Fast, repeatable and operator-independent 3D measurement for production and quality control.
  • Custom integration: Application-specific hardware, software, fixtures, safety systems and inspection workflows.
  • Automated analysis: CAD comparison, deviation analysis and reporting using advanced metrology software.
  • Robot-free large-scale inspection: ALTO solutions using Leica ATS600 and ATS800 direct scanning bring fast, accurate and easy-to-operate metrology directly into production without requiring a robot.

ALTO supports the complete automation process, from feasibility studies and technology selection to system design, programming, installation, training and technical support. Contact ALTO to discuss how we can automate and simplify your inspection process.

Tailored AXIST robotics automated metrology solution designed for unique automotive part inspection requirements.

Custom Metrology Solutions

ALTO and AXIST develop custom metrology solutions for inspection requirements that cannot be addressed effectively with standard measurement equipment or conventional processes.

Guided Metrology Workflow (GMW)

Guided Metrology Workflow (GMW) is an ALTO application developed on SpatialAnalyzer that transforms advanced dimensional inspection into a simple, guided workflow for production teams. Operators follow approved measurement procedures, receive instant pass/fail results, and make informed decisions directly on the shop floor.

Measure. Decide. Adjust. Continue.

A yellow robotic arm works on a white car bumper, using precise tools such as the Leica AT960 for assembly or inspection in an industrial or automotive manufacturing setting.

Laser Tracker Automation

Laser tracker automation for robotic and non-contact inspection using Leica AT960 with AS1 scanner, ATS800 and ATS600 measurement systems.

AVRIS Robotic Inspection System

The AVRIS robotic inspection system provides fast and reliable dimensional control directly within the production line. Designed for serial manufacturing, it can replace multiple traditional inspection gauges with one flexible and reusable automated solution. With measurement repeatability below 0.02 mm, AVRIS supports demanding automotive, aerospace, energy and advanced manufacturing applications.
Developed by AXIST and supported by ALTO, AVRIS automates dimensional inspection using high-precision anthropomorphic robots equipped with optical and touch sensors. The system generates CMM-style inspection reports and can be reprogrammed for different components and production requirements

Professional metrology training session demonstrating the use of inspection software and high-precision measurement tools.

Automated Reporting

ALTO provides PolyWorks and SpatialAnalyzer programming services to automate measurement workflows, dimensional inspection routines, data analysis, reporting and quality control processes. Our solutions simplify shopfloor metrology operations, reduce manual processing, eliminate repetitive errors and deliver fast, consistent and fully traceable inspection results.

From laser tracker measurements and 3D scanning to assembly verification, virtual fit-up, reverse engineering and automated reporting, ALTO helps manufacturers improve productivity, measurement repeatability and process reliability through intelligent measurement automation.

Serving customers across the UAE, Saudi Arabia and Qatar, ALTO provides metrology programming, workflow automation, custom reporting, training and technical support for industrial metrology and manufacturing applications.

Autonomous offshore rover performing flange flatness and ovality analysis on a wind farm transition piece.

Off-Shore Rover

Unmanned offshore rover for wind farm foundation measurements. Autonomous flange flatness, tilt, and ovality analysis with instant reporting.

Do you want to know more or need a consultation?

Metrology links the virtual and the real world together. At ALTO we know how to accomplish this in the most efficient way